Anatomy of a Carvera

This section provides details of the specifications and components inside the Carvera family of CNC machines. Remember that this article is fan written, and is not authoritative. If you have any doubts about what to expect from your machine, you should consult the manufacturer.

Physical Dimensions

Basic Info
Carvera
Carvera Air
Z1

Work Area (3 Axis)

36cm (X) * 24cm (Y) * 14cm (Z)

30cm (X) * 20cm (Y) * 13cm (Z)

20cm(X) * 20cm(Y) * 10cm

Work Area (4 axis)

9.2cm (Diameter) * 24cm (Length)

9.2cm (Diameter) * 20cm (Length)

8cm(Diameter) * 15cm (Length)

Gantry Clearance

12cm

12cm

12cm

Max Height (Lid Open)

84cm

84cm

84cm

Footprint (Lid Closed)

57.9cm (Width) * 52cm (Depth) * 54.1cm (Height)

50cm (Width) * 45cm (Depth) * 45cm (Height)

35cm (Width) * 48cm (Depth) * 45cm (Height)

Weight (Approx)

50kg

30kg

20kg

Work Area Limitations

Carvera

The Carvera has a cutting area of around 374mm (X) * 256mm (Y). One thing to consider is that this cutting area is somewhat larger than the bed area which is 360mm (X) * 240mm (Y)

Some implications of the design may not be immediately apparent:

  • Due to the proximity of the tool holder to the bed, part of the bed is in difficult to use due to risks of crashing tools into the raised tool holder bar

  • Due to the black plastic used by the tool proximity sensor approximately 15mm of the bed is lost in the X direction.

Carvera Air and Z1

Note that part of the bed is taken up by the tool setter. This prevents the complete use of the bed

Electronics

Both the original Carvera, and Carver Air use very similar control boards and as a result the same firmware files, the firmware is written with switches to change config/functionality based which board is detected. The major differences in the board are the absence of vacuum and air assist headers on the Air board. The board uses a 32-bit ARM Cortex-M3 microcontroller called the NXP LPC1768 and runs a firmware based on Smoothieware v1arrow-up-right. A ESP8266 is used for Wifi connectivity.

The Z1 is similar in that it primarily uses a LPC1768 for motion control and a Smoothieware based firmware. It differs from the previous two models through it's use of a ESP32 for wifi connectivity. This ESP32 is connected to a camera inside the machine for remote monitoring of the enclosure.

Power Supply

Carvera
Carvera Air
Z1

Supported Mains Input

100-120VAC / 200-240VAC @ 50/60Hz

100-120VAC / 200-240VAC @ 50/60Hz

100-120VAC / 200-240VAC @ 50/60Hz

System PSU

200w w/ 12v output

450w w/ 12v output

Unknown

Spindle PSU

200w w/ 48v output

shared with system PSU

shared with system PSU

System PSU Model

Mean Well EPP-200-12

Mean Well LRS-450-24

Unknown

Spindle PSU Model

Mean Well EPP-200-48

N/A

N/A

Max AC Current (Typical)

3.6A/115VAC 2A/230VAC

10A/115VAC 6A/230VAC

Unknown

Spindle

Carvera
Carvera Air
Z1

Max Motor Input Power

200w

200w

150W

Speed

1000 - 15000 RPM

3000 - 13000 RPM

1000 - 13000 RPM

Motor Type

Brushless DC

Brushless DC

Brushless DC

Motor Speed Feedback

Hall Effect

None

Unknown

Included Collet

1/8in

1/8in

1/8in

Available Collets

1/8in, 1/4in, 6mm, 4mm, 3mm, 8mm

1/8in, 1/4in, 6mm, 4mm, 3mm, 8mm

1/8in, 1/4in, 6mm, 4mm, 3mm, 8mm

Collet System Type

263504

263504

263504

Tool Library Size

6

N/A

N/A

Cooling

Air-cooled controlled by temperature monitor

Air-cooled controlled by temperature monitor

Air-cooled controlled by temperature monitor

Spindle Runout

Less than 0.01mm

Less than 0.01mm

Less than 0.02mm

Motion System

Carvera
Carvera Air
Z1
Z1 Pro

X Drive System

Ball screws with linear rails

Ball screws with linear rods

ACME Leadscrew with linear rails

Ball screws with linear rails

X Max Movement Speed

300cm per minute

300cm per minute

Unknown

Unknown

Y Drive System

Ball screws with linear rods

Ball screws with linear rods

ACME Leadscrew with linear rails

Ball screws with linear rails

Y Max Movement Speed

300cm per minute

300cm per minute

Unknown

Unknown

Z Drive System

Ball screws with linear rails

Ball screws with linear rails

ACME Leadscrew with linear rails

Ball screws with linear rails

Z Max Movement Speed

200cm per minute

200cm per minute

Unknown

Unknown

Motor Type

Closed loop Servo motors for X/Y/Z axis Open Loop Nema17 stepper motor for A axis

Closed loop Smart Stepper for X/Y/Z axis Open Loop Nema17 stepper motor for A axis

Open Loop Stepper for X/Y/Z axis Open Loop Nema17 stepper motor for A axis

Closed loop Smart Stepper for X/Y/Z axis Open Loop Nema17 stepper motor for A axis

Motion Motor Resolution

0.005 mm

0.005 mm

0.01mm

Unknown

Motion Driver IC

BigTreeTech TMC2209

Onboard stepper for X/Y/Z A Axis driver DRV8825

Unknown

Unknown

4th Axis Max RPM

New Harmonic Drive: 6.6 Original 4th Axis: 30

6.6

Unknown

Unknown

Dust/Chip Control

Carvera
Carvera Air
Z1

Dust Control System

Integrated or external vacuum

External vacuum

External vacuum

Dust Tank Volume

0.8 liter

N/A

N/A

External Dust Port OD Size

26mm

26mm

26mm

External Compressed Air Input OD Size

8mm

8mm

N/A

External Compressed Air Input Fitting

Pushlock

Pushlock

N/A

Recommended Compressed Air Pressure

3.5 bar (50 psi)

3.5 bar (50 psi)

N/A

Recommended Compressed Air Flow

40L/min

40L/min

N/A

Laser Engraver

The laser module is in-built in the Carvera spindle head, and is an optional accessory for the Carvera Air and Z1

Carvera
Carvera Air
Z1

Laser power

2.5w

5w

5w

Laser Type

445nm diode laser

445nm diode laser

445nm diode lase

Cooling

Air-cooled

N/A

Unknown

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